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acrylic

How to Build a Laser-Cut, Pixar-Inspired Luxo Lamp

A practical guide to the Make: laser-cut Luxo-style lamp: required acrylic thicknesses, downloadable files, hardware, springs, LED wiring and assembly considerations.

By ThatPainter Team 3 min read
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You can build this poseable, desk-sized Luxo-style lamp from laser-cut acrylic, LED strip lighting, simple wiring and spring-supported joints. Sam DeRose’s Make: project provides Illustrator and DXF cutting files plus the original SolidWorks model; it specifies 1/4-inch and 1/8-inch acrylic and accounts for laser kerf. Make: estimates 38 hours and rates the project moderate difficulty—publisher estimates, not independently measured build results.

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What the project involves

This is a hands-on lamp build inspired by Luxo Jr., not an official Pixar product. Its acrylic struts and ribbed shade form a poseable arm, with screw-and-washer pivots and springs helping the arm hold position. Two short white LED-strip sections sit in the shade. Wires pass through channels in the struts and a hole at the swivel joint, then connect to a toggle switch and DC power supply.

Make: published Sam DeRose’s project on August 18, 2015, and its page shows an October 14, 2015 update. Its 38-hour estimate and moderate difficulty rating are the publisher’s assessments. The instructions and downloadable files are on Make:’s project page.

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Materials and tools

Use the specified sheet thicknesses: the cutting files are designed around them, and the source says the thickness is included in the file names.

Materials

  • One 1-foot-by-2-foot sheet of 1/4-inch acrylic
  • One 1-foot-by-2-foot sheet of 1/8-inch acrylic
  • 2-inch and 1-inch 10-24 machine screws
  • #10 metal washers and #10 rubber washers
  • Locknuts or wing nuts for the adjustable joints
  • Springs for supporting the arm
  • Two short sections of white LED strip lighting
  • Toggle switch, fine wire, and a DC power supply or wall adapter
  • Heat-shrink tubing for insulated wire joins
  • Acrylic cement

Tools

  • Laser cutter
  • Soldering iron and solder

The source does not establish current prices or material availability. It also does not specify LED brightness or a particular power-supply rating, so select a supply compatible with the LED strips you use rather than assuming a rating.

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Get the files and prepare the acrylic

  1. Download the Illustrator files, DXFs, and original SolidWorks model from the Make: project page.
  2. Check each file name for the intended acrylic thickness before cutting. The design uses 1/4-inch and 1/8-inch stock, and the author says the files account for laser kerf.
  3. Cut the flat parts from the corresponding sheets using a laser cutter. The project specifies one 1-foot-by-2-foot sheet of each thickness.

Do not substitute a different sheet thickness without adjusting or validating the files: the parts and their fit are based on the stated material dimensions.

Assemble the base and poseable arm

Build the swivel base and arm linkage from the cut acrylic parts. At each pivot, use the specified 10-24 screws with metal and rubber washers, then secure the joint with a locknut or wing nut so it can move while remaining adjustable.

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Dry-fit the swivel before applying acrylic cement. If the joint does not rotate as intended, the project author notes that turning the entire base is a workable fallback. This avoids committing glue to a joint that still needs adjustment.

Spring choice affects whether the arm can stay in a useful pose. DeRose cautions: “Finding the right springs may be difficult, I’d suggest getting an assortment and trying different combinations until you find one that works.” Treat that as an adjustment step rather than assuming any one spring configuration will support the arm.

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Build the shade, lighting and wiring

  1. Assemble the ribbed acrylic shade around its LED mounting plate.
  2. Attach two short sections of white LED strip lighting to the plate.
  3. Install the toggle switch and route the fine wires through the struts and the swivel-joint hole, using the built-in channels.
  4. Solder the DC power lead to the lamp wiring and cover each wire join with heat-shrink tubing.
  5. Connect the selected DC supply and check the electrical assembly before closing or cementing any parts that would make access difficult.

The project calls for soldering and heat-shrink insulation, but the available instructions do not state a tested brightness, operating temperature, or safety certification. Use compatible electrical components and avoid leaving exposed soldered connections.

Related, but not required: LEGO Luxo Jr.

LEGO’s official US listing describes Disney Pixar Luxo Jr. set #21357 as a 2025 set for ages 18+ with 613 pieces. It is a separate collectible, not a component or prerequisite for this acrylic lamp build. See LEGO’s building-instructions listing.

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  • EXTRA LONG 12 FOOT CORD & QUALITY HARDWARE SET Included - A 12ft Electric Cord with polarized plug fit both Table Lamp and Floor Lamp Making / Repair. Wire ends are fitted with U-shaped connector,which make connection work simple .Qualified hardwares have good color matching and looks upgraded.
  • UPGRADED LAMP PARTS IN COMPLETE LAMP SET - The kit includes a 3-way turn knob socket,a 12ft cord,a 8" lamp shade harp,a brass switch knob replacement, 4 kinds of washers and hex nuts, 1 brass pipe coupling, and 3 options of nipples -8", 2.5" ,0.8" for your different assembly needs. All essential parts included.
  • UL LISTED ELECTRICAL COMPONENTS -Both the electric cord and the light socket are UL listed. Safe material for electrical installation.
  • APPLICATION- Making & fixing table or floor Lamps;repair & rewire vintage lighting fixtures;create your own unique lamp from scratch or to repair an old one;ideal for creating new lamps from vases, bottles, or items with threaded openings.
  • WITH INSTRUCTIONS to guide you assembly process. No matter repair a vintage lamp or make a new custom lighting,you will have clear idea on each step through the wiring instructions.

Product prices and availability are accurate as of the date/time indicated and are subject to change. Any price and availability information displayed on Amazon at the time of purchase will apply.

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