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Set up the Falcon2 Pro 40W in this order: verify the exact model and module, prepare a ventilated workspace, inventory the box, install the stands and laser head, connect air assist and safety hardware, install software, connect by USB, focus with the supplied block, frame a small design, and run a supervised test on known basswood. The enclosed machine has a nominal 40W optical-power configuration, a stated 400 × 415 mm engraving area, integrated air assist and camera positioning; the 40W package is commonly listed with a 1.6W fine-detail module. Confirm your regional bundle before assembly using Creality’s product page.
Before you open the box
Confirm the machine
Check the label on the carton, chassis and laser module. This guide is for the enclosed Falcon2 Pro 40W, not the open-frame Falcon2, Falcon2 Pro S, Falcon2 Pro D or a different controller generation. Do not assume instructions, firmware or profiles are interchangeable. The 40W module’s modes also matter: the manual describes Precise mode up to 22W and Normal mode up to 40W. A 1.6W module, when included in your regional bundle, is for finer detail rather than increased cutting power.
Prepare the workspace
- Use a rigid, level, nonflammable surface with clearance for the lid, gantry, rear ports and air pump.
- Plan ventilation or filtration. An enclosure contains much laser radiation but does not make smoke, odors or hazardous materials harmless.
- Keep a suitable fire extinguisher within reach and supervise every job.
- Use a clean, dry, dust-free area between 5°C and 35°C. Avoid humidity, heat sources, flammable storage, volatile solvents and operation during thunderstorms.
- Have a computer ready, unless you will use the TF-card workflow.
Creality lists the enclosed product as FDA Class 1, while the manual warns that radiation at the aperture of an exposed or compromised system exceeds Class 1. Never defeat an interlock or operate with damaged panels.
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| Item | Purpose | If it is missing |
|---|---|---|
| Machine frame and raiser stands (with and without pads) | Stable enclosure and clearance | Do not assemble; contact the seller |
| 40W laser module | Engraving and cutting | Do not power on |
| Optional/included 1.6W module | Fine-detail engraving | Verify your bundle before ordering a replacement |
| Air pump and silicone tube | Air assist and lens protection | Do not run without the correct tube connected |
| Multi-level fixed-focus block | Sets material height | Do not guess the focus distance |
| Power supply and cord | Machine power | Use only the supplied parts |
| USB-C cable, USB-A adapter, TF card and reader | Computer and offline workflows | Check the card and cable before setup |
| Safety goggles, keys, protective lens, metal protection plate, test basswood, brush, cloth, tools and fasteners | Safety, protection, testing and assembly | Stop if a safety-critical part is absent |
The full parts list and illustrations are in the official Falcon2 Pro manual. Do not substitute an adapter or power cord.
#1 Best Overall
- 【Ideal for Professional Cutting –Upgraded Falcon2 Pro S】The newest Creality Falcon2 Pro S 40W laser engraver features a fully integrated enclosure, enhanced safety containment, Z-Axis Auto Focus, Auto Cut Through path compensation, precise camera positioning, and one-key intelligent control. Designed for high efficiency and wide material compatibility, it is perfectly suited for professional makers, small studios, and sole traders seeking reliable batch production.
- 【40W Output & 600mm/s High-Speed Cutting】Falcon2 Pro S laser engraver delivers a powerful 40W optical output (Class 1, up to 240000mW machine power), capable of one-pass cutting 20mm basswood, 30mm black acrylic, and even 0.1mm thin metal sheets. With an upgraded cutting speed, it enables true high-speed batch processing that lower-power machines simply can’t achieve.
- 【Built-in Camera with Intelligent Auto Focus】This creality falcon 40W laser engraver and cutter machine with practical large space batch automatic positioning function, built-in a camera above the center of the product in the shield, USB connected to the computer, preview into the picture intuitive and efficient, significantly improve the success rate of creation. Compared with others, users no longer need to manually measure the distance between different works, and can be operated intelligently with one key!
- 【Class 1 Certified & Several Security Protections】Creality Falcon2 Pro S 40W laser engraver is equipped with a flame detector, dual wire limit switch, safety lock, emergency stop button, and laser detection cover five safety features. In addition, Transparent design, a full metal frame, fully enclosed structure, covered with fireproof fiber cover, to isolate smoke, dust and noise during the creation process, allowing you to devote yourself to your work!
- 【10-Minute Setup & Easy Cleaning Design】Shipped 80% pre-assembled, the Falcon2 Pro S can be installed and tested in 10 minutes or less. A built-in debris drawer collects cutting residue during operation, simply pull it out and empty after use, reducing cleaning frequency and making it ideal for compact workshops and small studios.
Assemble the machine
1. Fit the raiser stands
- Place the base on the prepared level surface.
- Attach the supplied stands and pads in the orientation shown in the manual.
- Tighten the specified screws and check that the frame does not rock.
- Install a honeycomb bed or metal protection plate only after confirming that it does not obstruct travel or alter focus beyond the block’s range.
Lift the machine by its frame, never by the laser head, camera, gantry or lid. If it rocks, recheck stand orientation, screw choice and trapped or missing pads.
2. Install the 40W module
- Switch the machine off and unplug it.
- Mount the module on the X-axis carriage and tighten the retaining screws evenly.
- With power still disconnected, seat the module cable.
- Attach the silicone tube to the module’s air nozzle; route it without kinks or rubbing.
Creality requires the tube even when air assist is not actively selected because it helps keep the lens from becoming contaminated. Never plug or unplug the module while powered, touch the optical window or test for a visible beam.
3. Add the 1.6W module later
For a first setup, make the standard 40W head work before changing modules. Power off and unplug before every swap, store the unused head with its protective cover, and recheck focus and the software profile afterward. The 1.6W head is not a substitute for the 40W cutting head.
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Rank #2
- 【Precise Smart Cutting】Falcon 2 Pro S‘s smart system automatically adjusts cutting paths for clean, accurate edges with minimal material waste, ensuring every project is efficient and professional.
- 【Smart Auto Focus】Smart Auto Focus: One-click auto-focus instantly adjusts to the optimal height for any material, ensuring sharp, precise results without manual effort—ideal for smooth, efficient engraving every time.
- 【Exceptional Cutting Power】The Falcon2 Pro S 40W laser engraver boasts a powerful 40W laser module capable of cutting through 20mm basswood, 30mm black acrylic, and even thin metal sheets up to 0.15mm stainless steel sheet, ensuring high efficiency and precision for various materials.
- 【Falcon Design Space】Falcon Design Space is easy to use, free, and powerful, and the Falcon2 Pro S also can be used with popular engraving software such as LaserGRBL and LightBurn. It supports Windows and Mac OS systems.
- 【FDA Safety】With a 360° visual enclosed design, the Falcon2 Pro S laser engraving machine not only giving you a clean and quiet working environment, but also allowing you observe the processing from any angle and protact your eyes from laser radiation. The Laser Class 1, Laser Output Level: 40000mW
4. Connect and test air assist
- Put the pump on a stable, ventilated surface.
- Connect the tube from the module to the pump.
- Open or remove the pump’s rubber plug as directed by the manual.
- Run the pump briefly and feel for air at the nozzle.
- Inspect both fittings for leaks, crushing or kinks.
Air assist helps clear smoke and reduce scorching. If an airflow alarm appears, stop the job and check pump power, both tube ends, the plug, obstructions and the nozzle. Never bypass the alarm.
5. Check enclosure safety hardware
- Remove all packing foam, ties and shipping material.
- Seat the enclosure panels and lid.
- Insert the safety key and locate the emergency-stop button.
- Ensure lid sensors and moving parts are unobstructed.
- With no material loaded, verify that opening the lid prevents or stops laser operation as described in the manual.
Do not place hands inside to test an interlock and never defeat it.
6. Connect power
- Leave the power switch off.
- Connect the supplied adapter to the machine and the supplied cord to a compatible outlet.
- Keep the emergency stop accessible.
The specifications list 100–240V, 50–60Hz input, but adapter current varies by model. Match the supplied adapter, not merely the voltage.
Rank #3
- 【Falcon2 Pro S Upgraded Version】1. Automatic focus laser module, 2.40W/22W dual mode, can be switched freely according to the working situation, 3.Built-in honeycomb plate, replacing the original steel strip chassis. 4. More powerful and faster engraving/cutting mode.
- 【Dual-Power Precision & Speed】Pro S 40W laser cutter switch between 22W (Precise Mode) for fine engraving and 40W (Normal Mode) to cut thicker materials (wood, acrylic, leather) 2x faster. Achieve professional results on diverse materials.
- 【Auto-Focus & Dual Mode Operating】We recommend using Falcon Design Space software. Simply connect your computer with a data cable and you can create professional-quality designs with ease.Or save files to TF card for standalone engraving without a PC. Auto-focus "Z Button" ensures optimal laser distance on uneven surfaces for consistent quality.
- 【Smart Safety & Real-Time Monitoring】Triple safety switches (emergency stop/power/daily switch), Class 1 FDA-certified laser, and fire/airflow/lens sensors alert hazards. Includes protective goggles and fire safety guidelines.
- 【Camera Precise Positioning】Falcon2 Pro S series engraving machine new camera positioning function, you need to connect to the computer, follow the installation steps to set up the parameters related to the camera, you can call up the camera on the software to use (only connect to the computer to use). The camera function can provide better pattern positioning, and more games are expected to be unlocked by the enthusiasts.
Install software and connect the computer
Choose a control application
| Software | Best fit | Trade-offs |
|---|---|---|
| Falcon Design Space | First-time users wanting Creality’s workflow and positioning tools | Download, account and platform requirements can change; check the current entry point |
| LightBurn | Layered designs, camera calibration, material libraries and repeatable production | Paid after trial and requires the correct device profile; Creality’s downloads are on its product page |
| LaserGRBL | Basic GRBL control, especially on Windows | Less design and camera integration; platform support is not equivalent to the machine’s Windows/macOS claim |
Creality lists Falcon Design Space, LightBurn and LaserGRBL compatibility. Current product information signals Windows 10+ and macOS 11+ for Falcon Design Space; verify requirements at the official software documentation.
Connect by USB
- Turn on the machine and connect the supplied data-capable USB-C cable.
- Open the software and select Falcon2 Pro or the appropriate GRBL device profile.
- Choose the detected serial/USB port and confirm a connected status.
- Check the work area, origin, installed module and power mode before sending a job.
If it is not detected, try another data port and cable, close software that may own the serial port, reconnect while idle, and restart the application. On Windows inspect Device Manager; on macOS inspect available serial devices and permissions. Do not install a generic driver unless the exact hardware and official guidance require it. See Creality’s device-connection guide.
Firmware: update only when justified
- Record the installed firmware version.
- Download only the exact Falcon2 Pro generation file from Creality.
- Use reliable power and do not interrupt the update.
- Wait for standby before disconnecting or engraving.
Firmware names, files and procedures change. The product page currently exposes family downloads, but a new machine does not automatically need an update.
Rank #4
- Commercial-Grade 60W Power: Built for serious makers, workshops and growing businesses, the Falcon2 Pro 60W delivers exceptional cutting power and high-speed engraving for wood, acrylic, leather and more, helping you complete demanding projects faster with professional-quality results.
- 3-Level Adjustable Power (60W/40W/22W): Switch seamlessly between 60W, 40W and 22W laser output to match different materials and applications. Maximize cutting performance with full power or reduce output for finer engraving, greater precision and less material scorching—all with one machine.
- 60W + 1.6W Dual Laser System: The powerful 60W laser handles heavy-duty cutting and engraving, while the integrated 1.6W laser enables precise positioning and fine engraving. Together they deliver greater flexibility, improved accuracy and a smoother workflow across a wide range of projects.
- Fully Enclosed Class 1 Safety: Work confidently with a fully enclosed Class 1 design that minimizes laser exposure while improving smoke containment. Features including a protective viewing window, emergency stop and intelligent safety monitoring help create a safer workspace.
- Professional HD Camera Workflow: The built-in HD camera provides accurate material positioning, live preview and batch engraving alignment, reducing setup time while improving production efficiency and engraving consistency.
Focus the laser
- Place a flat, known test board on the bed.
- Move the head safely over the board without starting a job.
- Place the supplied multi-level focus block between module and material.
- Adjust the head or material until the specified step contacts the correct surfaces shown in the manual.
- Remove the block before engraving.
Refocus when material thickness changes substantially, when a bed is added, or whenever the module changes. Do not invent a millimetre distance; use the block and the current manual.
Independent reader supportYour contribution helps us test, update, and keep practical guides available for everyone.Frame the job and calibrate the camera
Set the material dimensions, place a small design inside the physical work area and use Frame, Preview or the equivalent outline command. Watch the entire movement for travel limits, collisions, cable drag, tube interference and abnormal noise. The stated laser area is about 400 × 415 mm, while the camera view is advertised as 400 × 400 mm; they are not interchangeable boundaries.
Camera placement depends on calibration, lid position, material height, bed placement, lens distortion and the selected profile. Calibrate only after the machine is level, focused and configured normally, using Creality’s documentation hub at the official laser documentation. Physical framing remains the final clearance check.
Best Value
- Falcon2 Pro S Upgraded Version: (1) Auto-Focus Laser Module; (2) 40W/22W Dual Mode – switch on the fly depending on your project; (3) Built-In Honeycomb Bed – no more steel slat base; (4) More Speed, 600 mm/s – for smoother engraving and cutting
- Dual-Power Precision & Speed: Switch between 22W (Precise Mode) for delicate engraving and 40W (Turbo Mode) to cut through thicker materials like wood, acrylic, and leather—twice as fast. Get professional-grade results on a wide range of surfaces with ease.
- Class 1 Safety Laser Machine：The Falcon 2 Pro S engraver is a certified Class 1 laser cutting and engraving machine that prioritizes safety for users of all levels, from beginners to professionals. Featuring a fire-resistant metal enclosure and an integrated auto-stop function, It will automatically stop working when the enclosure is opened or the bottom drawer is removed.
- Competitive Performance：The Falcon 2 Pro S 40W laser machine can effortlessly cut through 20mm wood and 20mm dark opaque acrylic in a single pass, saving you up to 50% of time compared to other laser machines. With a cutting speed exceeding 600mm/s and laser focusing down to 0.06*0.08mm for fine details, this machine offers precise engraving and cutting for a variety of materials, making it ideal for small businesses seeking high performance.
- Built-in HD Camera：The engraveing machine has a built-in high resolution camera, which would make all operations and procedures more visualized. It can even work in batches for both engraving and cutting to improve your work efficiency but it got to be connected to the LightBurn.. The camera automatically scans drawings without the need for separate design software, intelligently extracting patterns from the surface of any objects you desire to work on.
Run the first engraving
- Use the supplied untreated basswood or another known, documented laser-safe material.
- Choose a small square, logo or simple line design well inside the work envelope.
- Confirm focus, the correct module/profile, air assist, closed enclosure and emergency-stop access.
- Frame the design, then start the job and watch continuously.
- Stop immediately for persistent flame, sudden smoke, lost airflow, shifting material, abnormal sound, position loss or any alarm.
Do not publish or rely on one universal speed-and-power setting. Results depend on species, density, thickness, moisture, coatings, focus, lens condition, airflow, module mode, firmware and software. Use Creality’s parameter resources at the Falcon2 Pro documentation hub only as starting points.
Build a material test library
- Choose one known material and keep thickness, focus and air assist constant.
- Create a labeled speed/power engraving grid.
- Select the lightest setting that gives the required contrast.
- For cutting, test increasing passes separately; record edge quality and fire behavior.
- Save successful settings as a material preset and do not copy them blindly to another batch.
Controls, modes and indicators
Identify the power switch, emergency stop, security key, Frame and Reset buttons, TF-card slot, USB-C port, power input, air connection, module indicators and lid sensors. The manual says Reset can clear alarm information. Long-press mode controls vary by module family: Precise uses one indicator and is limited to 22W; Normal uses two and reaches 40W; a three-indicator Powerful mode applies to compatible 60W configurations, not automatically to a true 40W unit. Use the current manual’s LED table for exact standby, preview, engraving, TF-card and update indications.
Safety rules that prevent most incidents
- Do not process PVC, vinyl, chlorinated plastics, unknown artificial leather, unknown coatings or adhesives, reflective materials, or any material whose fumes you cannot identify and manage.
- Manufacturer categories such as plastic, leather, rubber and acrylic are not blanket approval for every formulation.
- Never look into the aperture, operate with damaged panels, or treat supplied goggles as permission to defeat the enclosure.
- Keep children away unless directly supervised by a responsible adult.
- Never leave a job unattended. Stop for flame, smoke, airflow loss, material movement, abnormal noise or alarms.
Troubleshooting
| Symptom | Checks |
|---|---|
| Powers on but will not fire | Release emergency stop; check key position, closed lid, unobstructed sensors, module cable, correct port/profile, job bounds and airflow alarm. Do not bypass safety systems. |
| Airflow alarm | Power the pump, inspect both tube ends, remove kinks, check the rubber plug, nozzle and fittings, then stop rather than override. |
| USB failure | Use a data cable, another port, the correct serial device, closed competing applications and the relevant OS permissions; avoid unverified drivers. |
| Camera image is offset | Check calibration, lid and material height, bed placement and profile. Physically frame a small test, recalibrate and repeat at normal height. |
| Dark, burned or uneven engraving | Recheck focus, flatness, airflow, lens cleanliness, speed/power, mode, belts, gantry squareness, coatings and duplicate paths. |
| Movement but no mark | Remove the focus block and protective film, verify module/profile pairing, increase settings only after confirming safety and material, and check whether an alarm is suppressing emission. |
| TF-card read error | Reinsert the card, verify the export and machine profile, check card readability/format and re-export. Do not remove it during a job; consult the current manual for exact file requirements. |
Shutdown and maintenance
- Wait for the job and motion to finish, then switch off.
- Remove debris and inspect the air tube, fittings and protective lens.
- With power disconnected, use the anti-static brush or a dry, dust-free cloth as directed; do not scrub the lens with unsuitable materials.
- For storage, disconnect power, protect the module and keep the machine dry and dust-free.
When the Falcon2 Pro 40W is the right choice
The 40W enclosed model sits between 22W and 60W versions: more nominal cutting power than 22W, less than 60W, with a large enclosed bed and the fine-detail module listed for the 40W configuration. It is a poor fit if you need oversized pass-through work, production autofocus, unattended operation or processing of unknown materials. Rotary accessories and external filtration require separate mechanical, software and ventilation planning; master the flat-bed setup first.
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A safe first result requires more than a powered-on machine: verify the model, connect air assist, confirm interlocks, use the supplied focus block, physically frame the design and supervise a small test on known material. Treat camera placement, firmware and material settings as configuration tasks, not automatic guarantees.
Quick Recap
Product prices and availability are accurate as of the date/time indicated and are subject to change. Any price and availability information displayed on Amazon at the time of purchase will apply.
