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beginner tutorial

How to Make Chainmail: A Beginner’s European 4-in-1 Guide

Start a small European 4-in-1 chainmail patch with pre-made jump rings, two pairs of pliers, and careful closures. Learn the self-made ring option and key safety limits.

By ThatPainter Team 3 min read
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For a first chainmail project, make a small European 4-in-1 patch: close four rings, thread them through a fifth, then repeat and connect the units. Pre-made jump rings are the simplest way to begin. This is a craft technique—not reliable protective armor.

What you need for a first sample

European 4-in-1 is a practical starting weave: each ring passes through four neighboring rings. Begin with a small patch rather than a garment so you can learn how the rings sit and how much room the weave needs.

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  • Pre-made jump rings, or wire and ring-making tools if you plan to make your own.
  • Two pairs of pliers suited to the rings; instructional guides name needle-nose and lineman’s pliers, while chainmaille tutorials generally call for two pairs.
  • Safety glasses and a hard, stable work surface such as a table or workbench.

Ring dimensions depend on wire thickness, material, and the openness you want. One tutorial’s example—16-gauge bright aluminum with a 5/16-inch inner diameter—was loose for European 4-in-1. It is an example, not a standard; smaller rings are generally more suitable unless you want an airy effect. Penn State’s chainmail guide and a chainmaille tutorial cover supplies and assembly.

Choose ready-made rings or make your own

Start with pre-made jump rings

Ready-made rings remove the winding and cutting steps, making them the straightforward choice for a first sample. Try inexpensive rings while practicing how to open, close, and align the seams before using costlier jewelry metals.

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  • List of Weaves in Tutorial Book: European 4 in 1, Box Weave, Spiral 4 in 1, Helm Chain, Byzantine, Half Persian 4 in 1, Barrel Weave, King's Mail(European 8 in 2), JPL(Jens Pind Linkage), Sweet Pea, Vipera Berus, Kinged Vipera Berus, Full Persian 6 in 1, Round Mail, Dragonscale, Elf Weave, Orc Weave, Dragonback, Celtic Visions, Candy Cane

Wind and cut your own rings

To make rings, wind wire around a rod or mandrel to form a coil, then cut the coil into individual rings. The mandrel influences the rings’ diameter; wire choice and cutting method should suit the material and the project’s intended appearance. The guides discuss several cutting options, including end nippers, modified snips, cable cutters, aviation shears, and a jeweler’s saw, but they do not establish a universal best tool. A welding-series page shows a ring jig in a welding context, not as a general beginner hand-tool recommendation. See West Coast Chainmail’s overview of cutting methods, the Armour Archive’s European four-in-one instructions, and the Canadian Welding Bureau’s welding-context page.

Make a European 4-in-1 strip

  1. Close four rings. Use the pliers to bring each ring’s cut ends together until the seam is flush and aligned.
  2. Open a fifth ring carefully. Twist the ends sideways in opposite directions just enough to create a gap. Avoid pulling the sides directly apart, which can distort the ring.
  3. Thread the four closed rings. Pass them onto the open ring, then close it so the ends meet smoothly.
  4. Repeat the unit. Make another set and connect the units in the same orientation to extend the strip. Keep checking that the rings lie consistently rather than twisting out of the weave.
  5. Add rows for a patch. Connect additional units along the strip and build outward to make a wider piece.

Neat closures matter: misaligned ends can snag, while distorted rings make it harder for the next rings to sit correctly. Practice on inexpensive rings until opening and closing them becomes controlled and repeatable.

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Work safely around rings and metal debris

Wear safety glasses while handling and closing rings. Ring burrs can cut skin, fragments can break loose, and pliers can slip; fine metal particles may also be produced. Clean debris with a damp cloth rather than blowing it away with compressed air. Some people can have contact allergies to metals, so consider the material and avoid continued skin contact if it causes a reaction. These precautions are drawn from Penn State’s instructional safety guidance.

What chainmail craft can—and cannot—do

A homemade chainmail sample is a craft project, not tested protective equipment. Penn State warns that chainmail does not necessarily protect against weapons or impacts, including bullets, knives, swords, arrows, punches, and other hazards. Do not rely on a handmade piece for combat, impact protection, or personal safety.

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Patterns beyond the first weave

Pattern references commonly group designs into European, Japanese, Persian, and miscellaneous families, and distinguish sheet-forming “Mail” patterns from chain-forming “Chain” patterns. Those are useful craft labels, not always reliable historical claims: Art of Chainmail’s pattern index says it has not pinned down historical sources for its intricate “Persian” patterns and uses the label for lack of a better name.

How long does a small sample take?

Kevin Thyne’s 2014 estimate for a piece about the area of a deck of cards was 10–20 minutes. He noted that setup and proficiency affect the time, and that the area depends on ring size. Treat that as an instructional estimate for a small piece—not a production rate or an estimate for making a shirt. Penn State’s guide provides the estimate and its qualifications.

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Rank #4
KISSITTY 2000pcs 10mm Stainless Steel Open Jump Rings Connectors 1mm Thick Chainmail Making Jewelry Findings
  • The dimensions of the rings are about 2/5 inch (10mm) outside diameter, 5/16" (8mm) inside diameter.
  • The wire is 18 gauge or 0.04inch (1mm) in thickness. Quantity: 2000pcs/bag.
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  • Kindly note that color might be slightly different because of different display device and if you have any question, please feel free to contact us.

Product prices and availability are accurate as of the date/time indicated and are subject to change. Any price and availability information displayed on Amazon at the time of purchase will apply.

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