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bunny ears headband

How to Make a Fabric Bunny Ears Headband: 3 Construction Options

Choose between sewn upright ears, glued poseable ears, or a soft elastic tie-on style, then follow the matching materials and steps.

By ThatPainter Team 4 min read
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To make a fabric bunny ears headband, choose a construction that suits the finish you want: sew fabric ears onto a covered rigid band for upright ears, glue felt-and-fabric ears around a fabric-covered band for a poseable version, or sew a soft elastic style whose ears tie together at the top. These methods use different materials and attachment steps, so follow one method from start to finish rather than mixing their pattern dimensions.

Choose the right bunny ears style

Style Base and support Best for Trade-off
Sewn upright ears Fabric ears sewn to a fabric-covered store-bought band; optional interfacing or wire A more structured pair of ears attached to a rigid band Requires sewing and a pattern sized for the band
No-sew poseable ears Felt-and-fabric ears with wire and glue, attached to a fabric-covered band Bendable ears without sewing the ear shapes Requires careful wire coverage and hot-glue work
Elastic tie-on ears Fabric casing and elastic; ears tie together at the top A soft elastic style made from fabric remnants It has a different silhouette and attachment from ears mounted on a rigid band

Interfacing stiffens fabric; wire makes an ear bendable or poseable. They are not interchangeable. The sewn options below use a plastic band that is covered with fabric, while the no-sew method relies on that fabric covering as the surface for glue.

Sewn upright ears on a covered headband

Gather materials and choose a pattern

Use a sewing pattern’s own measurements and seam allowance; do not combine dimensions from separate patterns. Katagami’s adult-size guide specifies 26 cm ear height and about 40 × 60 cm of main fabric for four outer ear pieces, plus about 20 × 40 cm of pink contrast fabric, a little fusible interfacing or wire, thread, one store-bought headband, and about 40 × 8 cm of fabric for the band cover. Its suggested seam allowance is 1.0–1.5 cm, and it describes an ordinary headband as about 30–40 cm along its arc. These are that guide’s pattern figures, not universal quantities. See Katagami’s bunny ears sewing pattern and instructions.

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#1 Best Overall
Simplicity S9837 Easy-to-Sew Plush Fleece Kitten, Bunny & Puppy Sewing Pattern by Carla Reiss, One Size
  • PATTERN S9837 SIZING: Simplicity one-size pattern includes plush stuffed animals designed for a comfortable, adjustable fit. Check the finished measurements on the envelope before cutting so your make turns out just right.
  • IN THE ENVELOPE: Printed tissue pattern pieces and clear step-by-step illustrated sewing instructions guide you from start to finish. The envelope also lists the suggested fabrics and the notions you need, so you can shop for materials with confidence.
  • LEARN TO SEW: Designed with beginners in mind, Pattern S9837 features easy-to-follow instructions for creating plush stuffed animals while building your confidence with every step.
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  • AMERICAN SEWING HERITAGE: An American sewing icon since 1927 and proudly made in the USA, Simplicity has been trusted by home sewists for nearly a century for accurate, easy-to-follow sewing patterns.

Measure your own band along its curve before choosing or adjusting a pattern. If using Katagami’s printable pattern, print at 100% with “Fit to page” turned off, then check its calibration square with a ruler.

Cut, sew, and turn the ears

  1. Cut four outer ear pieces, two for each ear. If using contrast fabric for the inner ears, cut two inner pieces as well. Cut the band cover according to your pattern and band measurement.
  2. Appliqué each inner-ear piece onto one outer piece that will form the visible front of an ear.
  3. For each ear, place its two outer pieces right sides together. Sew around the sides and top, leaving the base open. Follow your chosen pattern’s seam allowance.
  4. Clip the curves without cutting through the stitching, turn each ear right side out, and press. Add interfacing for structure, or insert wire if your pattern calls for bendable ears.
  5. Wrap and stitch the fabric cover around the headband. Position the ears on the covered band and stitch their open bases in place. Katagami’s example places them about 5 cm either side of the center; adjust the spacing to suit your band and design.

Using a wire-supported sewn pattern

Spotlight’s 2025 project sheet uses cotton fabric, florist wire, a plastic headband, thread, fabric scissors, pins, a sewing machine, and an iron. It specifies a 1 cm seam allowance: sew each ear around its edge, leaving an opening between the notches, then turn, press, and insert a loop of florist wire. Its instructions include a fabric casing around the plastic band. Follow the sheet’s own pattern and placement rather than borrowing measurements from another guide: Spotlight’s Easter Bunny Headbands & Scrunchies project sheet.

Rank #2
Simplicity US8044OS Children's Stuffed Animal Toy Sewing Pattern, One Size
  • PATTERN S8044 SIZING: Simplicity one-size pattern includes stuffed animals. Check the finished measurements on the envelope before cutting so your make turns out just right.
  • IN THE ENVELOPE: Printed tissue pattern pieces and clear step-by-step illustrated sewing instructions guide you from start to finish. The envelope also lists the suggested fabrics and the notions you need, so you can shop for materials with confidence.
  • AMERICAN SEWING HERITAGE: An American sewing icon since 1927 and proudly made in the USA, Simplicity has been trusted by home sewists for nearly a century for accurate, easy-to-follow sewing patterns.
  • MAKE IT UNIQUELY YOURS: Create custom pieces using your favorite fabrics, prints, trims, and embellishments. Personalize your stuffed animals to reflect your style, or use the cover photos as inspiration for handmade makes that are truly your own.
  • SKILL LEVEL: Intermediate. A rewarding make for sewists with a little experience.

No-sew poseable ears with wire and glue

Materials and preparation

This version uses felt for the outer ears, fabric for the inner-ear pieces, wire, glue, and a fabric-covered headband. Tikkido’s tutorial describes spray adhesive or fusible webbing for attaching the inner fabric to felt, and recommends a low-temperature glue gun for attaching the wire. Its method specifically favors a fabric-covered band over slick plastic or metal as a glue surface. See Tikkido’s poseable bunny ears headband instructions.

Attach the inner fabric and shape the ears

  1. Print or make an ear template, then cut two outer ears from felt and inner-ear pieces from printed fabric.
  2. Attach the fabric inner pieces to the felt using spray adhesive or fusible webbing, following the product instructions.
  3. Apply glue just outside the inner-ear outline and lay wire along it. Work in small sections, then fold the felt over the wire and trim excess wire as directed by the tutorial.
  4. Wrap each ear base around the fabric-covered headband and glue it in place.

Use care with both exposed wire ends and hot glue. Tikkido recommends a low-temperature glue gun because glue can reach fingers while working. Keep the wire enclosed in the felt rather than leaving it exposed.

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Rank #3
Sale
Simplicity S9941 Bear & Bunny Plush Animal Sewing Pattern, Sizes Vary
  • PATTERN S9941 SIZING: Simplicity one-size pattern includes plush stuffed animals designed for a comfortable, adjustable fit. Check the finished measurements on the envelope before cutting so your make turns out just right.
  • IN THE ENVELOPE: Printed tissue pattern pieces and clear step-by-step illustrated sewing instructions guide you from start to finish. The envelope also lists the suggested fabrics and the notions you need, so you can shop for materials with confidence.
  • AMERICAN SEWING HERITAGE: An American sewing icon since 1927 and proudly made in the USA, Simplicity has been trusted by home sewists for nearly a century for accurate, easy-to-follow sewing patterns.
  • MAKE IT UNIQUELY YOURS: Create custom pieces using your favorite fabrics, prints, trims, and embellishments. Personalize your stuffed animal to reflect your style, or use the cover photos as inspiration for handmade makes that are truly your own.
  • EASY AND REWARDING TO SEW: A satisfying sewing project for beginner and intermediate sewists, perfect for nursery decor, baby showers, birthdays, handmade gifts, and imaginative play.
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Sew a soft elastic tie-on version

The elastic style is a separate pattern, not a shortcut for attaching ears to a rigid band. Fabric remnants and medium-weight interfacing form the ears; a casing holds 8 inches of 3/8-inch elastic, and the ears are inserted into the casing and tied together at the top. Fabricated Closet’s tutorial specifies a 1/2-inch seam allowance and provides its own free pattern. Use those dimensions with that pattern rather than applying them to either rigid-band method. Read Fabricated Closet’s elastic bunny ears headband tutorial.

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Topapfo 18 Inch Memory Bunny Patterns Templates for Sewing with Instruction, Beginners Friendly Stuffed Animal Easter Bunny Patterns Stencil Rulers Set
  • Bunny Sewing Patterns: the memory bunny patterns for sewing includes 10 pcs patterns, 40 pcs pins, 1 pair of safety eyes and 1 pcs nose, beginner friendly tutorial
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Rank #4
Simplicity S9306 Plush Bears & Bunnies Sewing Pattern, Stuffed Animal Toys in Two Sizes, One Size
  • PATTERN S9306 SIZING: Simplicity one-size pattern includes plush stuffed animals designed for a comfortable, adjustable fit. Check the finished measurements on the envelope before cutting so your make turns out just right.
  • IN THE ENVELOPE: Printed tissue pattern pieces and clear step-by-step illustrated sewing instructions guide you from start to finish. The envelope also lists the suggested fabrics and the notions you need, so you can shop for materials with confidence.
  • AMERICAN SEWING HERITAGE: An American sewing icon since 1927 and proudly made in the USA, Simplicity has been trusted by home sewists for nearly a century for accurate, easy-to-follow sewing patterns.
  • MAKE IT UNIQUELY YOURS: Create custom pieces using your favorite fabrics, prints, trims, and embellishments. Personalize your stuffed animal to reflect your style, or use the cover photos as inspiration for handmade makes that are truly your own.
  • EASY AND REWARDING TO SEW: A satisfying sewing project for beginner and intermediate sewists, perfect for nursery decor, baby showers, birthdays, handmade gifts, and imaginative play.

Choose support and attachment with care

  • For upright ears: Sewn layers with interfacing add structure without the bendable shaping of wire.
  • For poseable ears: Wire can be shaped, but it needs to be securely enclosed and attached.
  • For a glue-based rigid band: Use a fabric-covered band as the glue surface; the cited no-sew tutorial describes slick plastic or metal as less suitable for its method.
  • For a soft tie-on style: Follow the elastic pattern’s casing and tie construction; it does not mount ears to a rigid band.
  • For wear by children: The cited project instructions do not establish child-safety testing. Check the finished piece for exposed wire, loose parts, sharp ends, and insecure glue or stitching before use.

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